The Mobile Multi-Cylinder Cone Crusher from Suhman Crusher stands as a pinnacle of modern engineering in the realm of mobile crushing technology. Designed with a focus on efficiency, durability, and adaptability, this crawler-type crushing solution excels in processing high-hardness materials such as granite, basalt, and metal ores. Its advanced features make it an indispensable tool for industries like mining, aggregate production, and sand manufacturing. In the following sections, we’ll dive into its working principles, technical specifications, real-world applications, and the unique advantages it brings to operational workflows.
Understanding the Core of the Mobile Multi-Cylinder Cone Crusher
At the heart of the Mobile Multi-Cylinder Cone Crusher lies a sophisticated design that integrates mobility with high-performance crushing capabilities. Unlike stationary units, this crawler-mounted machine offers unparalleled flexibility, allowing operators to move it directly to the worksite—whether that’s a remote quarry, a bustling construction site, or a mineral processing facility. The SY-HP300 model, in particular, showcases a blend of power and precision that sets it apart in the competitive landscape of crushing equipment.
How It Works: The Science Behind the Crushing Process
The operational mechanics of the Mobile Multi-Cylinder Cone Crusher are rooted in its innovative crushing chamber design and optimized rotational dynamics. This machine employs the intergranular lamination principle, a method where materials are crushed selectively between particles rather than against the machine’s surfaces alone. This approach results in a higher yield of fine, cubical particles and significantly reduces the production of undesirable needle-like fragments.
The process begins as raw materials enter the crusher’s hopper, which has a volume of 2 cubic meters and a maximum feed size of 200 mm. From there, the material is fed into the HP300 cone crusher unit, where it encounters a crushing chamber engineered for maximum efficiency. The combination of increased rotational speed and an extended stroke amplifies the machine’s rated power and throughput capacity, delivering a processing range of 150 to 350 tons per hour. This synergy ensures that even the toughest rocks are broken down into usable sizes with minimal waste.
- Selective Crushing: Targets inter-particle breakage to enhance particle shape quality.
- High Crushing Ratio: Achieves greater reduction in material size per pass.
- Optimized Speed and Stroke: Boosts throughput while maintaining energy efficiency.
For those interested in comparing crusher types, the multi-cylinder cone design offers distinct advantages over single-cylinder models or traditional jaw crushers. Learn more about these differences in our detailed comparison of jaw crusher vs. gyratory crusher.
Key Benefits Driving Operational Excellence
The Mobile Multi-Cylinder Cone Crusher isn’t just about raw power—it’s about delivering tangible benefits that enhance productivity and reduce costs. Here’s what sets it apart:
- Energy Efficiency: Despite its robust 512 kW power system, the crusher optimizes fuel consumption, with options for both single walking (3.9 L/h) and oil-electric hybrid configurations.
- Superior Particle Shape: Produces cubical aggregates ideal for concrete and asphalt, reducing the need for additional processing.
- Reduced Wear: The intergranular crushing method minimizes abrasion on components, extending the lifespan of the machine.
- Cost Savings: By minimizing needle-like waste, operators save on material handling and disposal expenses.
These attributes make the crusher particularly effective for processing hard rocks. For instance, in a granite quarry, the machine’s ability to produce high-quality aggregates directly impacts the efficiency of downstream operations like concrete production. Explore more about optimizing hard rock processing in our feature on mobile jaw crusher for hard rock.
Technical Specifications: A Deep Dive into the SY-HP300 Model
The SY-HP300 model is the flagship of Suhman Crusher’s mobile multi-cylinder lineup, packed with features that cater to demanding industrial applications. Below is a comprehensive breakdown of its technical parameters, organized for clarity and emphasis on critical specifications.
Feeding Equipment
| Parameter | Specification |
|---|---|
| Hopper Volume | 2 m³ |
| Feed Height | 2800 mm |
| Max Feed Size | 200 mm |
| Feeder Size (L×W) | 10250×1000 mm |
| Feed Capacity | 150-300 t/h |
| Feeder Power | 7.5 kW |
The feeding system is designed to handle substantial material volumes, with a feeder capacity that supports continuous operation even under heavy loads. The 200 mm maximum feed size accommodates a wide range of raw materials, from large quarry rocks to recycled concrete chunks.
Cone Crusher Unit
| Parameter | Specification |
|---|---|
| Model | HP300 |
| Max Feed Size | 200 mm |
| Discharge Outlet Range | 0-51 mm |
| Processing Capacity | 150-350 t/h |
| Power | 250 kW |
| Weight | 18.7 t |
The HP300 cone crusher is the powerhouse of the SY-HP300, capable of adjusting its discharge outlet from 0 to 51 mm. This flexibility allows operators to tailor the output to specific project requirements, whether producing fine sand or coarse aggregates.
Vibrating Screen and Conveyor Systems
| Component | Parameter | Specification |
|---|---|---|
| Vibrating Screen | Screen Size (L×W) | 5000×1500 mm |
| Max Feed Size | 100 mm | |
| Processing Capacity | 150-500 t/h | |
| Power | 3.7×2 kW | |
| Screen Layers | 1 | |
| Main Belt Conveyor | Width/Length | 1200×21250 mm |
| Discharge Height | 3400 mm | |
| Power | 15 kW |
The vibrating screen, with a capacity of up to 500 t/h, ensures efficient separation of crushed materials, while the main belt conveyor facilitates smooth transport to stockpiles or further processing units. Additional conveyors, such as the under-screen and return belts, enhance the system’s workflow efficiency.
Power and Mobility Systems
| System | Parameter | Specification |
|---|---|---|
| Power System (Oil & Electric) | Model | QSZ13-G11 (Cummins) |
| Power | 512 kW | |
| Tank Volume | 600 L | |
| Fuel Consumption | Not specified | |
| Emission Standard | National III | |
| Track System | Brand | Strickland (England) |
| Specification (L×W) | 4160×500 mm | |
| Max Walking Inclination | 30° | |
| Walking Speed | 0.8-1.5 km/h |
The Cummins-powered oil-electric system delivers 512 kW, ensuring the crusher can handle intensive tasks without faltering. The Strickland track system, with a maximum inclination of 30°, provides exceptional mobility across rugged terrains, making it ideal for challenging environments like mines and quarries.
Applications Across Industries
The versatility of the Mobile Multi-Cylinder Cone Crusher allows it to excel in a variety of operational contexts. Its crawler design and robust specifications enable it to adapt to diverse needs, from mineral extraction to construction material production.
Mining Industry: Enhancing Ore Processing
In mining operations, the crusher efficiently reduces metal and non-metal ores to sizes suitable for further processing. For example, in an Australian gold mine, the SY-HP300 model cut ore reduction time by 30% compared to older equipment, boosting overall productivity. Its ability to handle high-hardness materials like iron ore and copper ore makes it a go-to choice for mine operators worldwide.
Interested in mining-specific solutions? Check out our exploration of crushing and screening equipment for aggregate production.
Sand Production: Crafting High-Quality Manufactured Sand
Paired with other machinery, the crusher plays a pivotal role in sand production lines, transforming raw rock into finely graded manufactured sand. The cubical particle shape it produces meets stringent standards for concrete and mortar, enhancing the quality of the final product. This capability is particularly valuable in regions where natural sand supplies are dwindling.
For a deeper look at sand production processes, visit our feature on manufactured sand production.
Aggregate Production: Building the Future
In the construction sector, the crusher breaks down large rocks into precise aggregate sizes for concrete, asphalt, and road base materials. Its high throughput and consistent output make it a cornerstone of large-scale aggregate plants, ensuring a steady supply of materials for infrastructure projects.
Advantages Over Traditional Crushing Equipment
Compared to stationary crushers or single-cylinder mobile units, the Mobile Multi-Cylinder Cone Crusher offers several standout advantages:
- Mobility: The crawler system allows rapid repositioning, reducing downtime between tasks.
- Efficiency: Higher crushing ratios and throughput translate to faster project completion.
- Durability: Constructed with warship-grade Q355B steel, it withstands harsh conditions.
- Versatility: Adapts to mining, construction, and recycling applications with ease.
For a broader comparison of crusher types, see our analysis of jaw crusher vs. impact crusher.
Maintenance and Care for Long-Term Performance
To keep the Mobile Multi-Cylinder Cone Crusher operating at peak performance, regular maintenance is essential. The machine’s design minimizes wear, but proactive care ensures longevity:
- Lubrication: Regularly check and replenish hydraulic and engine oils to prevent component friction.
- Screen Cleaning: Clear the vibrating screen of debris to maintain screening efficiency.
- Track Inspection: Monitor the Strickland tracks for wear and alignment issues, especially after heavy use on uneven terrain.
Conclusion: A Game-Changer in Crushing Technology
The Mobile Multi-Cylinder Cone Crusher from Suhman Crusher redefines what’s possible in mobile crushing solutions. Its blend of advanced engineering, operational flexibility, and industry-leading performance makes it an essential asset for mining, aggregate production, and beyond. Whether you’re processing ore in a remote mine or producing aggregates for a major construction project, this machine delivers results that elevate efficiency and profitability.
Ready to explore how this crusher can transform your operations? Contact us now to learn more or request a quote.
For additional insights into mobile crushing and screening technologies, browse our related content on mobile screening plant advancements and concrete crushers for recycling.